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𝐆𝐚𝐥𝐯𝐚𝐧𝐢𝐳𝐢𝐧𝐠 𝐏𝐫𝐨𝐜𝐞𝐬𝐬 𝐈𝐧𝐬𝐢𝐠𝐡𝐭𝐬 by Herwig GmbH
𝑇ℎ𝑒 𝑓𝑖𝑟𝑠𝑡 𝑔𝑒𝑎𝑟 𝑖𝑛 𝑡ℎ𝑒 𝑝𝑟𝑜𝑐𝑒𝑠𝑠

Imagine is Friday afternoon. One of your best customers calls you and asks for an urgent favour: several tons of material, from a project already missing the deadline, to be galvanized still today. “Sure”, you said, after all this request comes from one of your biggest accounts. The material arrives mid-afternoon and the production manager rings you: “this material will cost us the rest of second shift production”. You ask why: “impossible to clean this amount of oil, fast and efficiently”.

Does this sound familiar or is even a common happening at shop floor?Degreasing is, with no doubt, the first gear in the pre-treatment gearbox system – you may want to press gear two but the process will become sluggish no matter how hard you push the pedal. Efficient cleaning of black steel is primordial for a lean pickling, reducing cross contamination and ensuring an optimal fluxing stage, overall reducing quality problems and money waste.

Do you know how good (or bad) is your 𝗮𝗰𝘁𝘂𝗮𝗹 𝗱𝗲𝗴𝗿𝗲𝗮𝘀𝗶𝗻𝗴 𝗽𝗲𝗿𝗳𝗼𝗿𝗺𝗶𝗻𝗴?

𝘏𝘦𝘳𝘸𝘪𝘨 𝘪𝘴 𝘢 𝘥𝘦𝘥𝘪𝘤𝘢𝘵𝘦𝘥 𝘴𝘶𝘱𝘱𝘭𝘪𝘦𝘳 𝘰𝘧 𝘵𝘩𝘦 𝘩𝘰𝘵 𝘥𝘪𝘱 𝘨𝘢𝘭𝘷𝘢𝘯𝘪𝘻𝘪𝘯𝘨 𝘪𝘯𝘥𝘶𝘴𝘵𝘳𝘺, 𝘸𝘪𝘵𝘩 𝘢 𝘭𝘰𝘯𝘨-𝘵𝘦𝘳𝘮 𝘦𝘹𝘱𝘦𝘳𝘪𝘦𝘯𝘤𝘦 𝘪𝘯 𝘨𝘭𝘰𝘣𝘢𝘭 𝘮𝘢𝘳𝘬𝘦𝘵𝘴 𝘢𝘯𝘥 𝘩𝘢𝘯𝘥𝘴-𝘰𝘯 𝘢𝘱𝘱𝘳𝘰𝘢𝘤𝘩 𝘧𝘰𝘳 𝘵𝘩𝘦 𝘤𝘰𝘮𝘱𝘭𝘦𝘵𝘦 𝘱𝘳𝘰𝘤𝘦𝘴𝘴.

Talk to us. Together we can review the checklist 📋 of critical points in your degreasing tank.

𝐆𝐚𝐥𝐯𝐚𝐧𝐢𝐳𝐢𝐧𝐠 𝐏𝐫𝐨𝐜𝐞𝐬𝐬 𝐈𝐧𝐬𝐢𝐠𝐡𝐭𝐬 by Herwig GmbH

𝑇ℎ𝑒 𝑐ℎ𝑎𝑙𝑙𝑒𝑛𝑔𝑒 𝑜𝑓 𝑚𝑖𝑠𝑠𝑖𝑛𝑔 𝑝𝑒𝑟𝑓𝑜𝑟𝑚𝑎𝑛𝑐𝑒 𝑖𝑛𝑑𝑖𝑐𝑎𝑡𝑜𝑟𝑠

More often than it should, galvanizers lack the measurement (and therefore control) of performance indicators in the process. These can be as simple as GZU (total zinc consumption), by-products (ash and dross) or consumption of chemicals in pretreatment and energy input into the process.
Consider that not knowing most of these, is like driving with a malfunctioning GPS, knowing the destination but blind to the route, the deviations and the real cost of getting there.

How much of your process is 𝐚𝐜𝐭𝐮𝐚𝐥𝐥𝐲 𝐦𝐞𝐚𝐬𝐮𝐫𝐞𝐝 𝐭𝐨𝐝𝐚𝐲?

𝘏𝘦𝘳𝘸𝘪𝘨 𝘪𝘴 𝘢 𝘥𝘦𝘥𝘪𝘤𝘢𝘵𝘦𝘥 𝘴𝘶𝘱𝘱𝘭𝘪𝘦𝘳 𝘰𝘧 𝘵𝘩𝘦 𝘩𝘰𝘵 𝘥𝘪𝘱 𝘨𝘢𝘭𝘷𝘢𝘯𝘪𝘻𝘪𝘯𝘨 𝘪𝘯𝘥𝘶𝘴𝘵𝘳𝘺, 𝘸𝘪𝘵𝘩 𝘢 𝘭𝘰𝘯𝘨-𝘵𝘦𝘳𝘮 𝘦𝘹𝘱𝘦𝘳𝘪𝘦𝘯𝘤𝘦 𝘪𝘯 𝘨𝘭𝘰𝘣𝘢𝘭 𝘮𝘢𝘳𝘬𝘦𝘵𝘴 𝘢𝘯𝘥 𝘩𝘢𝘯𝘥𝘴-𝘰𝘯 𝘢𝘱𝘱𝘳𝘰𝘢𝘤𝘩 𝘧𝘰𝘳 𝘵𝘩𝘦 𝘤𝘰𝘮𝘱𝘭𝘦𝘵𝘦 𝘱𝘳𝘰𝘤𝘦𝘴𝘴.

Talk to us. We can help you choose the best route 🗺️ for your process 👇

Like dipping steel into a galvanizing kettle, the concept is boiling.
Almost there ⏳ ⏳ ⌛

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